Clean productlonIn t0day‘s manufacturing industries cleanliness is oneof the hallmarks of efficient production. It‘s self-evidentthat cleanliness is essential in the production of high-precision parts and micro components.EX machines are capable of meeting very high cleanli-ness criteria. Krauss-lvlaffei's new, patented Z toggledesign has only eight joints. Fewer moving parts meansfewer lubrication points. All joints are encapsulated.with circulating oil lubrication. The injection unit, in-cluding the coupled direct drives for injection andplasticizing, is also encapsulated. On an all-electricmachine, with no hydraulic oil, there is no risk of leaksor spills.The EX machines come into their own in cleanroomproduction. The water-cooled drives emit no particlesand create no turbulence. Efficiently cooled machinesdo not impact on conditions in air-conditioned areas.A quiet performerFor such a powerful machine, the EX is amazinglyquiet. With advantages all round. Employees canconcentrate and work more effectively if noise levelsare lower Happier employees are more productive.The EX machines low-noise electric drives are thefuture of manufacturing.
Monday, May 26, 2008
Tuesday, February 26, 2008
Injection moulding machines for optical discs
Injection moulding machines for optical discs
Netstal optical disc systems are specifically designed for the commercial manufacture of optical audio and data carriers. The systems achieve the fast cycle times and highest possible moulding precision required to manufacture data carriers by, amongst other things, precisely regulating the mould temperatures and clamping forces. All-electric optical disc subsysteme-Jet is an all-electric injection moulding machine specifically designed for the manufacture of all optical disc formats. e-Jet is also the first Netstal machine to have an all-electric drive system.
Injection moulding machines for PET
Injection moulding machines for PET preforms PET-LINE is a state-of-the-art production system for PET preforms that is well-established in the market.
The flexible range with 3500 and 6000 kN
The two clamping forces 3500 kN and 6000 kN allow the combination of various mould and cavity sizes, resulting in high productivity and a rapid return on investments. Further information.
The flexible range with 3500 and 6000 kN
The two clamping forces 3500 kN and 6000 kN allow the combination of various mould and cavity sizes, resulting in high productivity and a rapid return on investments. Further information.
Systematic high performance
PET-LINE is a state-of-the-art production system for PET preforms and epitomizes the greatest possible operational efficiency and proficient production. Since its market launch, Netstal has continuously developed all of the system components and, as such, has constantly optimised the high technical standard.
Basis for the PET-LINE systems is a clearly-defined platform strategy. Consequently, the customer is able to configure each system to the desired capacity. The two clamping forces of 3500 kN and 6000 kN allow the combination of various mould and cavity sizes. A major customer benefit: minimal production costs with maximum output.
The all-electric range from netstal
The all-electric range
The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
The application profile of ELION is principally, but not exclusively, designed for so-called technical parts.Typical are medical, automotive, electrotechnical and telecommunication applications.
The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
The application profile of ELION is principally, but not exclusively, designed for so-called technical parts.Typical are medical, automotive, electrotechnical and telecommunication applications.
Innovative: the clamping unit
The clamping unit has numerous innovative design elements and is based on a 5-point toggle lever system. The toggle lever system is driven by a servo motor with gearing and reaches a top speed of over 1.5 m/s. The result is a fast, highly-dynamic process sequence with extremely short dry cycle times.
Optimally suited for the clean roomEven the basic ELION equipment provides a comprehensive equipment package that competently supports production in a clean room environment. Use of encapsulated water-cooled motors prevents particle dispersal or heat emission. An optimal clean room capability is ensured through closed-loop toggle lever lubrication and the use of oil-free linear guides for the moving platen.
Closed-loop oil lubrication systemWater-cooled and encapsulated motorsOil-free linear guides thanks to encapsulated design
Ejector with excellent movement speed As a box construction, the moving mould platen is designed to provide optimal flux of force and good flexure. A 3-point crank-operated ejector is integrated into the mould platen. The ejector drive impresses through its high breakaway torque and excellent movement speed.
Injection unit with flexible performance concept
A servo motor drives the patented injection axis. The drive technique used is a dual-toothed rack, integrated into a housing together with the metering drive.
The clamping unit has numerous innovative design elements and is based on a 5-point toggle lever system. The toggle lever system is driven by a servo motor with gearing and reaches a top speed of over 1.5 m/s. The result is a fast, highly-dynamic process sequence with extremely short dry cycle times.
Optimally suited for the clean roomEven the basic ELION equipment provides a comprehensive equipment package that competently supports production in a clean room environment. Use of encapsulated water-cooled motors prevents particle dispersal or heat emission. An optimal clean room capability is ensured through closed-loop toggle lever lubrication and the use of oil-free linear guides for the moving platen.
Closed-loop oil lubrication systemWater-cooled and encapsulated motorsOil-free linear guides thanks to encapsulated design
Ejector with excellent movement speed As a box construction, the moving mould platen is designed to provide optimal flux of force and good flexure. A 3-point crank-operated ejector is integrated into the mould platen. The ejector drive impresses through its high breakaway torque and excellent movement speed.
Injection unit with flexible performance concept
A servo motor drives the patented injection axis. The drive technique used is a dual-toothed rack, integrated into a housing together with the metering drive.
SynErgy machines from Netstal
SynErgy machines from Netstal are characterised by five basic strengths: speed, precision, reliability, user-friendliness and operational efficiency. As a result of these performance features, the SynErgy range has firmly established itself in the global market. In particular, this user-friendly, high-performance machine displays it’s capabilities to the full when meeting complex requirements with respect to moulded parts and the injection moulding process.
The “large SynErgy machines” with clamping forces of between 5000 and 8000 kN are also now well established on the market. Being of modular construction and in two sections, a clamping unit and injection unit, the machine allows for customised machine specifications. This enables each individual user to apply the most effective machine combination in order to meet their requirements.
Netstal offers injection moulding machines with clamping forces of between 600 and 5000 kN for the manufacture of multi-coloured and/or multi-component moulded parts. SynErgy 2C from Netstal embraces all 2C processes and technologies and meets every possible requirement. The result is a creative design solution with improved moulded part functionality.
SynErgy 2C guarantees rapid movement sequences and short cycle times. SynErgy 2C is therefore the ideal solution for specific fast-injection applications, such as thin-walled packaging parts and other high output production applications. Due to its outstanding level of precision, the SynErgy 2C is also suitable for the manufacture of technically sophisticated moulded parts.
Netstal offers injection moulding machines with clamping forces of between 600 and 5000 kN for the manufacture of multi-coloured and/or multi-component moulded parts. SynErgy 2C from Netstal embraces all 2C processes and technologies and meets every possible requirement. The result is a creative design solution with improved moulded part functionality.
SynErgy 2C guarantees rapid movement sequences and short cycle times. SynErgy 2C is therefore the ideal solution for specific fast-injection applications, such as thin-walled packaging parts and other high output production applications. Due to its outstanding level of precision, the SynErgy 2C is also suitable for the manufacture of technically sophisticated moulded parts.
Sunday, February 24, 2008
Netstal plastic injection moulding machines
Netstal offers plastic injection moulding machines (made in Switzerland) for numerous application areas. Each machine impresses with the attributes that are synonymous with the manufacturer - precision, speed, reliability, user-friendliness and operational efficiency. Through the resulting synergies, customers benefit from high-quality products that guarantee high-efficiency moulded part production.
Standard machines
SynErgyELION
PET preform systems
PET-LINE
Optical disc subsystems
e-Jet
Standard machines
SynErgyELION
PET preform systems
PET-LINE
Optical disc subsystems
e-Jet
Friday, February 22, 2008
ferromatik electra evolution Multi Component
Multi-Component Technology
Ferromatik Milacron has nearly forty years experience in multi-component technology. In recent years numerous innovative and industry-leading solutions have been developed. A variety of injection unit combinations are available. The machine controls are fully integrated and can be set and operated in the same manner as a standard machine. ELEKTRA evolution Multi-Component
The EE-2F is available in two clamp force sizes (750 and 1550 kN)
Tie bar daylight for the mold installation area has been increased by 200mm
Three vertical injection units are available (sizes 55, 120 and 300)
Injection unit movement and nozzle holding force are created by a compact hydraulic system which can also be used optionally for core pulls
Generous travel allows for flexibility in fitting injection units with each mold
Easy mold removal is ensured by the positioning the injection unit behind the nozzle platen
The integration of fully electric turntable is easily realized
ELEKTRA evolution MSW (Monosandwich)
An EE-2F model equipped for the monosandwich process is also available The vertical injection unit is replaced by an extruder equipped with a special turning nozzle.
Ferromatik Milacron has nearly forty years experience in multi-component technology. In recent years numerous innovative and industry-leading solutions have been developed. A variety of injection unit combinations are available. The machine controls are fully integrated and can be set and operated in the same manner as a standard machine. ELEKTRA evolution Multi-Component
The EE-2F is available in two clamp force sizes (750 and 1550 kN)
Tie bar daylight for the mold installation area has been increased by 200mm
Three vertical injection units are available (sizes 55, 120 and 300)
Injection unit movement and nozzle holding force are created by a compact hydraulic system which can also be used optionally for core pulls
Generous travel allows for flexibility in fitting injection units with each mold
Easy mold removal is ensured by the positioning the injection unit behind the nozzle platen
The integration of fully electric turntable is easily realized
ELEKTRA evolution MSW (Monosandwich)
An EE-2F model equipped for the monosandwich process is also available The vertical injection unit is replaced by an extruder equipped with a special turning nozzle.
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